Blown Film Plants

3 Layer Blown Film Plant

The Innoflex Multilayer Co-extrusion Blown Film Lines Are Available In A Wide Range Of Configurations From Three Layer Non Ibc As Well As Ibc Machines To Produce Variety Of Films.

With Passion For Innovation, We Deliver Value For Our Customers. With The Innoflex, We Redefined The Way Our Customers Can Achieve Consistent High Quality Film, Better Output And Best In Class Flexibility By Providing Customized Machine Configurations.

The Lines Are Capable Of Producing Different Kinds Of Materials Like Ldpe/ Lldpe/ Hdpe/ Pp/ Mlldpe/ Sealant Polymers/ Additives/ Masterbatches Etc. The Machine Combination Helps To Reduce The Recipe Cost By Allowing The Processor To Run Layer Ratios Upto 1:3:1. Three Layer Blown Film Line Is Equipped With State-of-the-art Cylindrical Spiral Die. Short Polymer Flow Passages Decrease Residence Time Which Is Of Great Benefit When Processing Thermally Sensitive Materials, Reduces Polymer Degradation And Quick Changeover Of The Materials.

Optional Devices​

Gravimetric Dosing System, Extrusion Process Control, Air / Water Chiller, Corona Treater,

Bi-metalic Screw & Barrel Set, Hydraulic Unloading, , Digital Web Aligner, Empty Shaft Loading System,

Hydraulic Unloading System, Main Panel Air Condition, Auto Thickness/width Control, S Wrap Cooling System Etc.​

Technical Specification

• Model Name:  Innoflex Three Layer Co-extrusion Blown Film Plant
• Material Used: Ldpe, Lldpe, Hdpe, Pp, Co-polymer, Eva Etc.
• Output Range: 100 - 500 Kg/hr (Depends On Extruder's Size)
• Screw Diameter: 40/45/55/60/65/75/90 Mm (Customized)
• Screw L/d Ratio: 30:1 (Customized)
• Layflat Width: 1000 - 3000 Mm
• Thickness: 20 – 200 Micron

Applications Of 3 Layer Blown Film

Lamination Grade Films, Liquid Packaging Films, High Dart Ffs Resin Sacks Films, Cereal Packaging Films, Oil Packaging Films, Pharma And Medical Grade Films, Pallet Hooding Shrink/stretch Films, Green House Films, Silage And Mulch Films And Chemical / Soap Packaging Films And Many More.

5 LAYER POD

To meet specific needs, all-PE 5 layer co-extruded blown film line benefitted with down gauging, lower cost of final film, adaptability across applications enhances the ROI still further.

This 5 layer line while ensuring a thin skin layer of property polymers and a thick core layer of inexpensive materials, offers enough versatility for processors to produce films that comply to difficult industry demands with specifications that provide a competitive edge to its customers' business, both in terms of diverse film properties and of course at lower costs. The film capabilities with a 5 layer are significant when compared to a conventional 3-layer alternative. 

Five layer POD have quickly become the answer to achieve the desired optical properties, printability and sealability by balancing the characteristics of the new resins which are being made available in the raw materials market.

Optional Devices​

Gravimetric Dosing System, Extrusion Process Control, Air / Water Chiller, Corona Treater,

Bi-Metalic Screw & Barrel Set, Hydraulic Unloading, , Digital Web Aligner, Empty Shaft Loading system,

Hydraulic Unloading System, Main Panel Air Condition, Auto Thickness/Width Control, S wrap Cooling System etc.

TECHNICAL SPECIFICATION

• Model Name:  Innoflex Three Layer CO-Extrusion Blown Film Plant
• Material Used: LDPE, LLDPE, HDPE, PP, CO-POLYMER, EVA etc.
• Output Range: 100 - 500 Kg/Hr (Depends On Extruder's Size)
• Screw Diameter: 40/45/55/60/65/75/90 MM (Customized)
• Screw L/D ratio: 30:1 (Customized)
• Layflat Width: 1000 - 3000 MM
• Thickness: 20 – 200 micron

Applications of 5 layer blown film

5 Layer POD lines are tailored for various application segments such as collation shrink films, lamination grade films, milk and water pouches, edible oils, courier bags and many more.

To meet specific needs, all-PE 5 layer co-extruded blown film line benefitted with down gauging, lower cost of final film, adaptability across applications enhances the ROI still further.

7/5 LAYER BARRIER

The growing requirements of the packaging industry have driven the development of barrier films, from the early, simple PA/PE structures, to the introduction of EVOH and the use of both symmetrical and asymmetrical complex structures.

7 layer blown film line is equipped with state-of-the-art Cylindrical Spiral Die. Short polymer flow passages decrease residence time which is of great benefit when processing thermally sensitive materials, reduces polymer degradation and quick changeover of the materials.

7 layer blown film lines are customized based on films to be produced. 7 layer blown film lines are available with advanced automation features like gravimetric blending and dosing, extrusion Control, non-contact type IBC system, automatic thickness control (with non-contact capacitive sensor), fully automatic surface winder suitable for different applications. Integrated touch screen based supervisory process control is provided thus rendering it operator friendly.

Applications of 7 layer blown film

The range of applications include films for long shelf life packaging of edible oils, UHT milk, liquid and solid container liners, frozen food packaging, meat packaging, vacuum packaging, barrier thermoformable film for trays, cups and lid etc.

ABA & AB Blown Film

One extruder for both A-layer, which is smaller, operates slower and only delivers 30%-40% new plastic resins,

The other extruder for middle layer, which is a layer that uses recycled plastic resins and CaCo³ to reduce the costing.

ABA layer blown film line significantly reduces the cost of raw material while keeping plastic film quality at a high level. Besides reducing amount of raw material, another advantage of ABA plastic film extrusion machine is that the produced 3 layer film is 30% stronger than mono layer.

It is a meant for typical application like shopping bags with a finished printing surface on both the sides adding value to the end product.

With a slight change in the die block design, one can manufacture 3 layer blown film line in a conventional 2 layer co–extrusion line. The output produced will be a three layer film with top and bottom layer of the same material and a different center layer and if an application requires only 2 layers – e.g. 2 colored bags, one can change the die block and transform A/B/A co-ex to A/B co-ex.

Optional Devices

• Hopper Loader
• Corona Treater
• Extra Die
• Chiller
• Heat Exchanger Embossing Roll
• Air Shaft
• Two Station Surface Winder
• Bi-Metalic Screw & Barrel Set
• Die Rotation
  
  

Technical specifications

• Model Name:  Duoflex ABA Three Layer & AB Two Layer CO-Extrusion Blown Film Plant
• Material Used: LDPE, LLDPE, HDPE, CACO3, Virgin Raw Material
• Output range: 60 - 200 kg/hr
• Screw Diameter: 35/45/55/65/75 (Customized)
• Layflat Film Width: 500 - 3000 mm
• Thickness Range: 20 micron to 150 micron   
  
  
  

Applications of Aba & Ab blown film

PE general purpose film, HDPE pick-up bags, Shade-net film, PE lamination film, Mulch film, Courier film, Stretch & Cling film, Shrink film, Anti-rust film and Tarpaulin Film etc.

Monolayer Blown Film

• Adroit Extrusion offers widest range of customized monolayer blown film lines to suit a broad spectrum of resins, applications and output levels. Customers opting for monolayer can therefore be sure to produce best film quality with economical use of resources, short start-up and low change-over times as well as reduced waste and high productivity. 
• Monolayer blown film lines are available with outputs ranging from 30 kg/hr to 200 kg/hr and lay-flat widths ranging from 500 mm to 3000 mm for processing polymers as LD, LLD, HM – HDPE.
• It also has advanced features like-grooved feed section, barrier screw, gravimetric blending/dosing system, Liquid PIB dosing system, manual screen changer, oscillating haul-off, internal bubble cooling, Motorised bubble cage surface winders with taper tension control.
  
  
  

Greenovative

Technology

Bio-Degradable / Compostable Film

• Bio degradable plastics are plastics degraded by microorganisms into water, carbon dioxide (or methane) and biomass under specified conditions. To guide consumers in their decision-making and give them confidence in a plastic’s biodegradability, universal standards have been implemented, new materials have been developed,
• Biodegradable refers to the ability of materials to break down and return to nature.
• Compostable materials are similar to biodegradable materials, as they are both intended to return to the earth safely. However, compostable materials go one step further by providing the earth with nutrients once the material has completely broken down
• PLA (polylactic acid) is typically made from the sugars in corn starch, cassava or sugarcane. It is biodegradable, carbon-neutral, and edible. 
• The machine equipment designed to run such specialty materials very easily.
• Blown film line is equipped with state-of-the-art Cylindrical Spiral Die. Short polymer flow passages decrease residence time which is of great benefit when processing thermally sensitive materials, reduces polymer degradation and quick changeover of the materials.
• Proven screw & barrel deign homogenizes the polymers properly which results in defect free film. 
• We designed the equipment in such a way that Special polymers can process smoothly.
  
  
  
  

Optional Devices

Hopper Loader, Corona Treater, Extra Die, Chiller, Heat Exchanger, Embossing Roll, Air Shaft, Two Station Surface Winder, Bi-Metalic Screw & Barrel Set, Die Rotation etc.